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- Ultra‑Fast Placement 0.7 s per part, 3600 pcs/h – up to 5× faster than manual handling.
- ±0.05 mm Repeatability with AI Correction Delta parallel motion plus deep‑learning vision eliminates offset and reverse placement errors.
- Universal Flexible Feeding One vibration tray handles dozens of component shapes without custom tooling.
- Compact Integrated Design Reduces floor space by 40 % and can be mounted directly on existing spider belt lines.
- Digital Monitoring & Remote Diagnostics Real‑time data logging, MES interface and 24/7 cloud support lower total cost of ownership.
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Application and configuration notes
Product Overview
This Spider Robot Pick‑and‑Place equipment is a compact, high‑speed, high‑precision solution for automatically arranging tiny components such as chips, resistors and shielding covers. Designed for manufacturers needing flexible, low‑volume production, it integrates a Delta parallel motion mechanism, AI‑vision correction and a modular feeding system.
Core Advantages
- Speed & Precision: Delta‑type parallel drives place a part in 0.7 seconds, achieving 3600 units per hour with repeat positioning accuracy of ±0.05 mm. AI‑vision secondary correction guarantees zero offset.
- Flexible Feeding: A proprietary vibration tray disperses thin, reflective or irregular parts without damage. The tray works with dozens of component types, eliminating the need for custom trays.
- AI Vision Integration: A high‑frame‑rate deep‑learning camera identifies part orientation, missing corners and deformations, automatically sorting defective pieces.
- Compact Footprint: Integrated base reduces floor space by 40 %, allowing direct mounting on existing fixtures or spider belt machines.
- Digital Operations: Built‑in data logging, MES‑ready interfaces and 24/7 cloud diagnostics lower long‑term operating costs.
Technical Specifications
| Parameter | Value |
|---|---|
| Origin | Guangdong, China |
| Power Type | Pneumatic |
| Brand | Microjio |
| Warranty | 1 Year |
| Model Range | Small / Medium / Large |
| Layout | Vertical |
| Control | Custom (integrated bus) |
| Application | Pick‑and‑place for small parts |
| Motion Type | Delta parallel |
| Suitable Industries | 3C, semiconductor, precision metal, medical components |
| Weight | 60 kg |
Why Choose Microjio?
The system replaces three manual operators, cuts labor cost, and guarantees a defect rate under 1 %. Its modular design enables tool changes in under 10 minutes without engineering support, perfect for multi‑product factories. Remote diagnostics and a 72‑hour load test (average 8000 h MTBF) ensure reliable, low‑maintenance operation.
Contact & Ordering
For quotations, sample requests or technical consultation, please contact our sales team via the inquiry form. Our after‑sales network covers the Pearl River Delta and Yangtze River Delta, offering on‑site service and spare‑part support.
Key Selling Points
- Ultra‑Fast Placement: 0.7 s per part, 3600 pcs/h – up to 5× faster than manual handling.
- ±0.05 mm Repeatability with AI Correction: Delta parallel motion plus deep‑learning vision eliminates offset and reverse placement errors.
- Universal Flexible Feeding: One vibration tray handles dozens of component shapes without custom tooling.
- Compact Integrated Design: Reduces floor space by 40 % and can be mounted directly on existing spider belt lines.
- Digital Monitoring & Remote Diagnostics: Real‑time data logging, MES interface and 24/7 cloud support lower total cost of ownership.
Buying Guide and Applications
Selection Guide – Which Model Fits Your Production Volume?
Microjio offers three size variants (small, medium, large) covering component weights from 0.1 g to 1 kg. Small models excel at high‑mix electronic parts, medium units handle standard semiconductor chips, and large machines are suited for heavier precision hardware. Evaluate your average part weight and required throughput to choose the right model; all variants share the same AI‑vision and flexible feeding architecture, ensuring scalability as your product line expands.
Application Scenarios – From 3C to Medical Devices
The spider pick‑and‑place system is ideal for assembling smartphones, IoT devices, printed‑circuit‑board components, semiconductor wafers, and small medical instruments. Its gentle vibration tray prevents scratches on reflective or fragile parts, while AI‑vision instantly flags missing pins or broken leads, reducing re‑work and warranty claims. Manufacturers with short product lifecycles benefit from the quick‑swap tooling and zero‑programming‑change downtime.
Maintenance & Digital Integration
Each unit records placement count, yield and fault codes in real‑time. The data can be exported via an open API to your MES or ERP system, providing full traceability. Remote cloud diagnostics run 24/7, allowing engineers to troubleshoot most issues online, minimizing production loss. Annual preventive maintenance includes bearing lubrication, visual sensor calibration and firmware updates, all covered by the one‑year warranty.
Procurement Tips – Ensuring Smooth Delivery
When ordering, confirm the vibration tray dimensions match your component packaging and verify the pneumatic supply meets the machine’s pressure rating. Provide the intended installation space so the 40 % reduced footprint can be planned accurately. Request a demo video of the AI‑vision inspection process to verify detection criteria for your specific parts before final purchase.
Buyer FAQ
What types of components can the system handle?
It can place thin, reflective, irregular‑shaped parts such as chips, resistors, shielding covers and other small components without damage, covering a weight range of 0.1 g to 1 kg.
How long does it take to switch between product types?
Tool change and calibration are modular; a trained operator can complete the switch in 5‑10 minutes using the one‑click nine‑point auto‑calibration feature.
Is the system compatible with existing MES/ERP systems?
Yes, the built‑in data acquisition module provides open interfaces for direct integration with most MES or ERP platforms.
What is the warranty and after‑sales support coverage?
The equipment includes a one‑year manufacturer warranty, with nationwide spare‑part availability and on‑site service in the Pearl River and Yangtze River Delta regions.
Can the AI vision detect specific defects?
The deep‑learning camera identifies part orientation, missing corners, deformation and other visual defects, automatically routing faulty parts away from the line.
Before you request a quote
What types of components can the system handle?
It can place thin, reflective, irregular‑shaped parts such as chips, resistors, shielding covers and other small components without damage, covering a weight range of 0.1 g to 1 kg.
How long does it take to switch between product types?
Tool change and calibration are modular; a trained operator can complete the switch in 5‑10 minutes using the one‑click nine‑point auto‑calibration feature.
Is the system compatible with existing MES/ERP systems?
Yes, the built‑in data acquisition module provides open interfaces for direct integration with most MES or ERP platforms.
What is the warranty and after‑sales support coverage?
The equipment includes a one‑year manufacturer warranty, with nationwide spare‑part availability and on‑site service in the Pearl River and Yangtze River Delta regions.
